Metal Pallet Storage Shelf Rack Roll Forming Machine With Gear
1. Working Flow
Decoiling --- leveling --- Servo feeding --- Punching Holes ---- Rollforming ----Cuting--- Finished Racks on Tables
Storage Rack Roll Forming Machine, Upright Shelf Roll Forming Machine is one brand equipments used for making rack for supporting supermarket shelf, Storage Rack, Ware House Rack and others.The Upright Shelf Roll Forming Machine can be called as storage rack roll formign machine, it adopts three pieces cutting blades for ensure the shelf rack product is beautiful.
This Storage Rack Roll Forming Machine adopts servo controlled material feeding technology for complex punching to guarantee precision.Except this, we also manufacture solar rack roll formingMachine,Pallet Rack Roll Forming Machine,Unistrut Forming Machine.
2. Machine component
||Auto Punching Machine
||Main Rollforming Machine
||PLC Control System
||Run Out Table
3. Main parameters:
5T hydraulic decoiler:
Steel coil width: from 200 mm to 600 mm;
Internal diameter of coil: variable, from 470 mm to 510 mm
Maximal out diameter:1600mm
Maximum coil weight: 5000 Kg;
Oil cylinder dia.:100mm
Working speed: 0-15m/min adjustable
Main motor power: 5.5KW AC motor
Hydraulic power: 3kw
Speed controlled by frequency converter brand: Yaskawa
De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
The decoiler have 4 segments
The quantity of leveler rolls must be planned according to thickness 2mm to 3.0mm.
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
Diameter of flattener shaft: 76mm, material is SAE 1045, hardening and tempering
Drive by motor: 4kw AC motor (Guomao of China)
Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system
The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units.
The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
Hydraulic power: 5.5kw
Working pressure: 12-16Mpa
Cutting type: hydraulic, connect with the punching hydraulic unit
Cutting power by hydraulic, 5.5KW AC motor
Hydraulic working pressure: 12-16Mpa
Feeding of the last cut profile from the equipment: automatic if the length of the last profile is not less than 1500 mm
Cutting motion: The roll forming part is NON-stop when cutting
Material of blade:Cr12 with heat treatment
Length measuring: Automatic encoder length measuring, brand: Omron
Tolerance of length: +/- 1.5mm each piece end product
Thickness range: 1.5-3.0mm
Maximum production speed: not less than 10 meters per minute (for non-perforated profiles, excluding cutting)
Main motor power:15kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Adjust flange and width motor: 1.5KW x3 motor inside of main machine (Brand: Guomao of China)
Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Roll station: 20 stations
Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,
Shaft diameter: 76mm material: SAE1045 with quenching and tempering
Transmission: by gear box for each station
Unloading of the finished products from the table of cut profiles: manual
Frame: welding by tube
Size: about 2.0m long*0.6mwide*0.9mhigh
One out table with few support roller (base on final design)
Supporter roller: ASTM 1045 with chrome
Diameter of rollers: 55mm
Color: Blue or base on customer request
Quantity: 5 units
Hydraulic power: 5.5kW
Working pressure: 12Mpa adjustable
Solenoid valve: 1 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)
1)Programmable setting of profile length and quantity
2)Automatic stopping of the equipment after completion of the cutting programme.
3)Operating system language: English and Chinese
4)Computer used to control length & quantity. Machine will automatically cut tolength and stop when required quantity is achieved
5)PLC brand: Panasonic
6)Frequency converter brand: Yaskawa, quantity: 1
7)Touch screen: Taiwan Weinview
4. Our service:
|1. Installation and training:
A.If buyers visit our factory and check the machine, we will teach you how to install and use the machine,
and also trainyour workers/technician face to face.
|B.Without visiting, we will send you user manual and video to teach you to install and operate.
C.If buyer needs our technician to go to your local factory, please arrange board and lodging and
other necessary things.
|2. after Service
|A.One year guarantee for whole machine.
|B.24 hours technical support by email or phone call.
C.If there is any problem found of the machine, we will repair it for free in 18 month.
5. Main Features
1) This roll forming machine can rollform metal roofing sheet. After roll formed by this roll forming machine, the surface will be very smooth and beautiful without any scratch on surface.
2) Rollforming process:uncoiler, rollforming, forming step effect, cut to length.
3) Fully Automatic Control System with PLC.
4) Easy operation: Key in the length and quantity on the control panel.
5) two years warranty for free, and beyond two years if any part broken, tell us and pay us we delievery any part u need. And support technical skills for machine for whole life.
6) we also can do a custom roll forming machine, We can design the machine according to your specification and profile drawing.
7)One roll forming machine only can produce one profile. and we also can produce double or three layer roll forming machine.
6. What is your problems for roll forming machine?
1) Does one machine can only produce one size?
Not exactly, it depends on the machine.
2) Do you have after-sales support?
Yes, we are happy to give advice and also have skilled technicians available to maintain the machine if needed.
3) How to visit your company?
We can pick you up from Cangzhou Xi railway station
4) What can you do if the machine is broken?
Our machine's warranty period is 12months. if the broken parts can't repair, we can send the new parts to replace the broken parts, but you need to pay the express cost by yourself. if after the warranty period, we can through negotiation for solving the problems, and we supply the technical support for the whole life of the equipment.
5) Can you be responsible for transport?
Yes, please tell us the destination port or address. we have rich experience in transport.
6) You are a trade company or factory?
We are a Manufacturer.
7) Why your price is higher than others?
As we persist on that each factory should put quality in the first place. We spend time and money on developing how to make machines much more automatic, accurate, and high quality. We can make sure that our machine could use more than 20 years without any problem.
8) Do you have overseas engineers?
Yes, we not only provide overseas engineers but also provide technical training.
9) Do you provide customized?
Sure, we can design the equipment according to the data of the structural section you provide. We are a professional sheet metal forming machine designer and manufacturer.
What is Metal storage rack / upright pillar working system?
The upright shelf system nomrally uncludes by the column, steel plate composition. Column with roll forming process, with the oblique rod, horizontal rod connected to form a column. According to the needs of the side beam with a layer of laminates or beams used, the board can be adjusted for every 50 mm pitch up and down any height, the shelf for the modular structure, high stability, easy installation and disassembly. Unit shelf each load between 200kg-800kg, the total load is generally not more than 5000kg. Unit shelf span is usually not more than 2.6m, the depth of not more than 1.2m, the height is generally within 5m. Applicable to carrying small and medium goods. Widely used in shopping malls, supermarkets, corporate warehouses and institutions and other industries.